BLOG: 3D Printing and CNC Machining | Weerg

Polymers: definition, types, properties and processing | Guide 2025

Written by Weerg staff | Jul 8, 2025

Polymers are everywhere: in everyday objects, electronic devices, synthetic fabrics, 3D printing materials, mechanical components, and even in our own bodies.

Despite their ubiquity, the concept of a "polymer" can seem abstract: what are they really? How are they formed? Why are they so versatile?

This guide offers a simple and comprehensive overview about:

What are polymers?
Where are polymers found?
How are polymers structured?
Main types of polymers
Properties of polymers
How are polymers produced?
Polymers and 3D Printing
Applications of polymers

What are polymers?

A polymer is a macromolecule formed by the repeated union of smaller units called monomers.

The term comes from the Greek polýs (many) and méros (parts).

In other words: a polymer is like a chain composed of many molecular "links" joined together. The length of the chain, the type of monomer, and the structure all influence the final properties of the material.

Where are polymers found?

Polymers can be:

Natural

Already present in nature, such as:

  • DNA

  • Cellulose

  • Natural rubber

  • Proteins

  • Starch

Synthetic

Man-made, such as:

  • Polyethylene (PE)

  • Polypropylene (PP)

  • Polystyrene (PS)

  • Nylon and polyamides

  • PVC

  • Epoxy resins

How are polymers structured?

The molecular structure determines the characteristics of the material. There are three main schemes:

  • Linear polymers Long chains without branching → softer and more workable materials.
  • Branched polymers Chains with "side branches" → higher viscosity and strength.
  • Cross-linked polymers Chains connected by cross-links → high rigidity and thermal resistance.

Main types of polymers

Thermoplastics

These soften with heat and can be remoulded multiple times. Examples:

Perfect for: 3D printing, extrusion, and injection moulding.

Thermosets (Thermosetting polymers)

Once hardened via a chemical reaction, they cannot be remelted. Examples:

  • Epoxy resins

  • Polyurethane resins

  • Bakelite

Key feature: They resist heat and solvents very well.

Elastomers

Highly elastic materials that return to their original shape after deformation. Examples:

  • Rubber

  • TPU

  • Silicone

Useful for: Gaskets, wheels, flexible components, and shock absorbers.

Properties of polymers

Polymers are so widespread because they can assume vastly different characteristics:

  • Lightweight

  • Impact-resistant

  • Thermal and electrical insulators

  • Flexible or rigid

  • Easy to process

  • Cost-effective

  • Chemically resistant

  • Stable over time

By modifying the composition, structure, and additives, it is possible to obtain materials with tailor-made performance.


How are polymers produced?

Polymers are obtained through polymerisation, a chemical process that joins monomers into long chains. There are two main methods:

  • Chain polymerisation Monomers join rapidly one after another (e.g., PE, PP, PVC).
  • Step-growth polymerisation Progressive reactions leading to the formation of macromolecules (e.g., Nylon, polyesters).

Polymers and 3D Printing

3D printing utilises a vast array of polymers thanks to their processability and versatility.

FDM primarily uses:

  • PLA

  • ABS

  • PETG

  • Nylon

  • Reinforced composites

MJF/SLS use:

  • PA12, PA11 (among the highest-performing technical polymers)

  • TPU for flexible parts

  • PP (Polypropylene)

SLA/MSLA use:

  • Photopolymer resins

  • Ceramic resins

  • "Tough" or "ABS-like" resins

Technical polymers are making it possible to produce functional, durable, and high-performance components.

Applications of polymers

Polymers are practically everywhere:

  • Industry: Gears, housings, clips, mechanical components.
  • Everyday use: Bottles, containers, utensils, household appliances.
  • Automotive: Bumpers, dashboards, gaskets, mounts/brackets.
  • Medical: Prosthetics, medical devices, biocompatible materials.
  • Technology and Sport: Helmets, consoles, drones, sports equipment.

Conclusions

Polymers are an incredibly versatile class of materials, capable of offering bespoke solutions for almost every industrial sector.

Thanks to chemistry, material engineering, and 3D printing, polymers continue to evolve, opening up new possibilities in terms of design, performance, and sustainability.

 

Do you want to manufacture polymer components with industrial quality?

Upload your 3D file and choose the material best suited to your project
View full post