Skip to the main content.

2 min read

Coefficient of Friction: what it is and why it is essential

Graph on the coefficient of friction

The coefficient of friction (μ) measures the resistance to sliding between two surfaces in contact. It is a key parameter in mechanical design because it affects wear, energy efficiency, accuracy, noise and component lifetime, both in industrial 3D printing and in CNC machining.

Understanding and controlling friction means reducing costs, increasing reliability and improving performance.

How the coefficient of friction is calculated

The coefficient of friction is a dimensionless value defined by the formula:

μ = Fₐ / Fₙ

Fₐ = friction force
Fₙ = normal force

  • μ high = more grip

  • μ low = smoother surfaces

Types of friction

  • Static friction (μₛ): prevents the start of motion

  • Kinetic (dynamic) friction (μₖ): acts during sliding

  • Rolling friction: typical of wheels and bearings, much lower

Free-Body Diagram with Friction

Typical COEFFICIENT OF FRICTION VALUES (COMMON MATERIALS)

  • Steel on steel (dry): 0.5 – 0.8
  • PA12 on steel: 0.2 – 0.3
  • PA11 on steel: 0.25 – 0.35
  • TPU on metal: 0.3 – 0.6
  • PTFE on steel: 0.04 – 0.1

Values vary depending on surface roughness, load, lubrication and temperature.

Coefficient of friction and 3D printing

In industrial 3D printing, friction also depends on the technology used:

  • MJF / SLS: uniform and isotropic friction

  • FDM: higher and directional friction

  • SLA: smooth surfaces but more brittle materials

For moving components, PA12 and PA11 produced with MJF offer the best balance between low friction and wear resistance.

How to reduce (or increase) friction

Reducing friction

  • Selection of low-μ materials (PA12, PA11, POM)

  • Improved surface finish

  • Lubrication or PTFE coating

  • Design that reduces contact pressure

Increasing friction

  • Knurled or sandblasted surfaces

  • TPU and elastomers

  • Anti-slip patterns and functional geometries

Why it MATTERS AT THE DESIGN STAGE

The coefficient of friction directly affects:

  • Energy efficiency

  • Wear and service life

  • Mechanical accuracy

  • Safety and grip

  • Operating costs

Correct material and manufacturing process selection prevents over-engineering and long-term issues.

Conclusion

The coefficient of friction is a key parameter in the design of CNC components and 3D-printed parts. Materials such as PA12, PA11 and TPU allow controlled friction, high wear resistance and geometric freedom, making them ideal for modern industrial applications.

 

Do you need components with optimised friction?

Weerg supports you in choosing the most suitable material and process, with instant quotation and certified industrial production

 

COEFFICIENT OF FRICTION FAQ

How is the coefficient of friction calculated?

The coefficient of friction is calculated as the ratio between the friction force and the normal force.
The formula is:

μ = Fₐ / Fₙ

where Fₐ is the friction force and Fₙ is the force pressing the surfaces against each other.

What is the difference between static and kinetic friction?
  • Static friction acts when the object is stationary and prevents the start of motion.

  • Kinetic friction acts during sliding and is generally lower than static friction.

 

What does the coefficient of friction depend on?

It depends on:

  • the materials in contact

  • surface roughness

  • presence of lubricants

  • contact pressure

  • temperature and environmental conditions

It does not directly depend on the contact area.

Do plastic materials have a low coefficient of friction?

In general, yes. Polymers such as PA11, PA12 and PTFE have lower coefficients of friction than metals, making them ideal for guides, bushes and moving parts.

 

Graph on the coefficient of friction

2 min read

Coefficient of Friction: what it is and why it is essential

The coefficient of friction (μ) measures the resistance to sliding between two surfaces in contact. It is a key parameter in mechanical design...

Read the article
CBAM

3 min read

CBAM Regulation: What It Is, How It Works and Weerg Compliance

The CBAM regulation (Carbon Border Adjustment Mechanism) represents one of the key pillars of the European strategy for industrial decarbonisation...

Read the article
3D printed nylon piece

3 min read

Nylon: Uses, Industrial Applications and Advantages

Nylon is one of the most widely used plastic materials in the world.Thanks to its combination of strength, light weight, flexibility and durability,...

Read the article