2 min read
Weerg staff
:
Feb 25, 2026
Polymers represent one of the most versatile families of materials in modern industry. Within this category, the fundamental distinction is between thermoplastic polymers and thermosetting polymers: two classes with profoundly different behaviour in relation to heat, processing and final use.
Understanding the differences between these two categories is essential in order to select the most appropriate material, prevent design errors and optimise component cost, performance and durability.
Thermoplastic polymers are materials that soften when heated and solidify again when cooled, without undergoing permanent chemical changes.
This process can be repeated multiple times.
Thermoplastics are the dominant choice in modern industrial production.
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Thermosetting polymers are materials that, once cured by chemical reaction, can no longer be remelted or remolded.
Thermosetting polymers are materials that, once cured through a chemical reaction, can no longer be melted or reshaped.
The curing process (cross-linking) creates a stable and permanent three-dimensional structure.
Thermosetting polymers are chosen when rigidity and heat resistance are required.
|
Feature |
Thermoplastics |
Thermosets |
|
Behaviour under heat |
Remeltable |
Not remeltable |
|
Recyclability |
High |
Low |
|
Processing method |
Melting |
Chemical reaction |
|
Heat resistance |
Medium |
High |
|
Chemical resistance |
Medium |
Very High |
|
Flexibility |
Variable |
Low |
|
Reparability |
Good |
Limited |
|
Use in 3D printing |
FDM, MJF, SLS |
SLA, MSLA |
Choose a thermoplastic if:
Examples: housings, gears, brackets, mechanical components.
Choose a thermoset if:
Examples: mould resins, electrical components, high-definition prototypes.
The correct choice always depends on function, environment and manufacturing process.
Thermoplastic and thermosetting polymers meet different needs:
Understanding this distinction is essential for designing reliable components, choosing the right manufacturing process and optimising performance and costs.
Want to choose the right polymer for your project?
Upload your file and get technical support for materials and processes
Thermoplastic materials soften when heated and can be remelted and reshaped multiple times.
Thermosetting materials, once cured with heat, undergo an irreversible chemical transformation and can no longer be remelted or reshaped.
Thermoplastic resins melt with heat and solidify when cooled, always retaining the ability to be reused.
Thermosetting resins, during polymerisation, form a rigid and stable structure that no longer melts, even when reheated.
Thermoplastic materials offer several advantageous properties, including:
Some common examples of thermosetting polymers are:
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